DITTEL O3PL0054025 传感器 介绍
声发射传感器 :: 静态声发射传感器 这些传感器可用于固定修整工具、单点金刚石和刀片型金刚石。它们可以安装在修整器、工件主轴箱、尾座或主轴箱上。不仅可以监控修整过程,还可以控制整个磨削过程。这些传感器的特点是安装方便,信号质量高。静态传感器有不同的形状、尺寸和安装选项。 (阅读更多) AE 流体传感器:AE 信号将以与机器冷却系统(冷却剂或切削油乳液)的液体射流相反的方向传输。通过将 AE 流体传感器与机床进行电气和声学隔离,我们设法抑制了机床的背景噪音。 :: 旋转 AE 传感器 提供非接触式 AE 传感器 M- 和 Mini-M 传感器,例如安装在成型辊或成型辊上,可以直接安装在砂轮或修整轮的中心。旋转轴上的简单组装和测量可提供最佳的信噪比,这不言而喻。对于安装在修整或磨削主轴中,微型 M 传感器将是正确的解决方案。传感器可以同时监测修整和研磨过程,我们直接在它们发生的地方接收信号。定制的自适应 AE-Ring 传感器可以安装在卡盘、砂轮主轴或修整主轴上。使用高速环形传感器 - 用于内圆磨削和修整系统,可以在更高的 RPM 上采集信号。声发射电子设备 • AE6000basic 对于磨削或修整序列的自动化,优化工艺和安全的工件质量变得越来越重要。声发射 (AE) 信号是一种理想且安全的评估质量标准。 • S6000 S6000 的 AE 信号将通过基于 WINDOWS 的机器的光学 LED 进行可视化。 Sensitron6 是一种新型 AE 评估电子设备,可帮助监控和稳定复杂的磨削过程。高性能磨削过程监控和控制电子设备很容易集成到机器控制中,在那里它们评估由高度敏感的 AE 传感器检测到的信号。 • Sensitron 6 Sensitron6 可靠地检测磨削工具和工件之间的初始接触,检测火花并自动改变进给率,以在不降低质量的情况下减少空气磨削时间。工作空间内的集成碰撞监控功能是一种有用的安全措施,可以最大限度地减少因碰撞而产生的成本。人们可以选择传感器并通过按钮手动或通过机器控制全自动操作评估电子设备。 AE 信号显示在 LED 条形图上(有 30 个刻度)。对于磨削或修整序列的自动化,优化工艺和安全的工件质量变得越来越重要。声发射 (AE) 信号是一种理想且安全的评估质量标准。 S6000 的 AE 信号将通过基于 WINDOWS 的机器的光学 LED 进行可视化。 • P3SE P3SE 是一种基于声发射传感器技术的磨床监控系统。该系统能够满足和解决不同的需求,包括过程的持续检查、间隙消除结束的检查、车轮修整和预防碰撞。 P3SE 可用作滑动解决方案或带外壳。用于评估的是有两个物理通道和四个逻辑通道。 • AE4100 4100 系列非常适合在机床控制装置没有配备自己的监视器的磨床上可视化和监控磨削过程。声发射系统的使用使用户能够优化磨削和修整过程,减少空气磨削并监测砂轮和工件之间的碰撞。整个 4100 系列都通过菜单控制(5 种语言),通过发光的单色 LCD 监视器上的显示。电子设备评估高灵敏度声发射传感器提供的数据。最多可保存 31 个包络及其相关参数。使用该系统有助于优化磨削和修整工艺并减少空气磨削量。该设备通过显示在发光的单色 LCD 监视器上的菜单进行控制。动态阈值可以使用附加包络监控模块进行评估。 AE4100-1E 内部的附加包络模块通过测量和评估传感器随时间的输出电压来动态监控过程。任何高于或低于预定义包络的值都会向机器控制发送错误消息。组合设备AE4100-1P将预平衡/现场平衡和过程监控的功能相互结合。在 AE4100-1P 上,可以连接一个用于监测不平衡的振动传感器和最多四个 AE 传感器。 • AE6000 自动磨削或修整过程必须安全稳定地运行,并产生一致的工件质量水平。基于高灵敏度声发射传感器与 AE6000 评估单元相结合的过程监控是提高过程稳定性的理想解决方案。该系统可用于减少空气磨削时间、检测接触、检测接触修整过程中的第一次切割、修整监控、磨削过程监控以及砂轮损坏或碰撞监控。 • DM6000 DM6000 过程监控模块使您能够评估基于传感器的内部控制数据。过去几年对磨削工艺的要求不断增加,导致新技术的引入。为了在越来越高的切削速度下充分利用机器的储备,必须使用适当的传感器来检测磨削和修整过程中的阈值。如果测量数据超出容差,则可以在过程退化之前采取纠正措施,而无需机器操作员的干预。内部控制数据,例如扭矩,通过 Profibus 传输到进行监控的模块。每个监控策略的数据集可以灵活地分配给一个信号源。 AE/Crash、电压输入和 Profibus 输入被同等对待,可用于包络监控。使用数字驱动器时,借助内部控制数据,甚至可以进行无传感器过程监控。通过 Profibus 或静态接口对控件进行反
Acoustic-Emission Sensoren
Acoustic-Emission Sensoren
:: Static AE-Sensors
These sensors can be used for stationary dressing tools, single point diamond and blade type diamond. They could be mounted on the dresser, on the workpiece headstock, the tailstock or spindle housing. Not only for monitoring the dressing process but also possible to control the complete grinding process. The sensors are characterized by their easy installation, as well as their high signal quality. The static sensors are available in different shapes, sizes and mounting options. (read more)
AE fluid sensor:
The AE-Signal will be transmitted in the opposite direction of to the flow of liquid jet from the machine's coolant system (coolant or cutting oil emulsion). By electrically and acoustically isolating the AE fluid sensor from the machine tool, We have managed to suppress the machine’s background noise.
:: Rotating AE sensors
The contactless AE sensors M- and Mini-M sensors are provided, for example for mounting on form rolls or profile rollers and can be mounted directly in the center of the grinding wheel or a dressing wheel. The simple assembling and measurements on the rotating shaft provide optimal signal to-noise ratio, speaks for itself.
For installation in dressing or grinding spindles, the Micro M-sensor would be the right solution. The sensor could be monitoring both, the dressing and the grinding process, we pick up the signal directly where they occur.
The customized adapted AE-Ring sensors can be installed on the chucks, on the grinding wheel spindle or on the dressing spindles. With the high-speed ring sensor - used for internal grinding and dressing systems, could pick up signals on higher RPMs.
Acoustic Emission Electronics
• AE6000basic
For the automation of grinding- or dressing sequences it is more and more important to optimize the process and safe workpiece quality. The acoustic emission (AE) signal is an ideal and safe quality of criterion for evaluation.
• S6000
The AE-Signal of the S6000 will be visualizes over optical LED´s over the WINDOWS based machine. The Sensitron6 is a new type of AE evaluation electronics that can help to monitor and stabilize complex grinding processes. The high performance grinding process monitoring and control electronics are easy to integrate into the machine controls where they evaluate the signals detected by the highly sensitive AE sensors.
• Sensitron 6
The Sensitron6 reliably detects the initial contact between the grinding tool and workpiece, detects spark-up and automatically changes the feed rates in order to reduce air grinding time without loss of quality. An integrated crash monitoring function within the working space is a useful security measure that can minimize the costs arising due to collisions. One can select the sensors and operate the evaluation electronics either manually via push buttons or fully automatically via the machine controls. The AE signal is displayed on a LED bar graph (with 30 graduations). For the automation of grinding- or dressing sequences it is more and more important to optimize the process and safe workpiece quality. The acoustic emission (AE) signal is an ideal and safe quality of criterion for evaluation. The AE-Signal of the S6000 will be visualizes over optical LED´s over the WINDOWS based machine.
• P3SE
The P3SE is a monitoring system for grinding machines based on the technology of sensors with acoustic emission. The system is able to meet and solve the different needs by including the continuous check of process, check of end of gap elimination, wheel dressing and prevention of crashes. The P3SE is available as slide solution or with housing. For evaluation is has two physical-channels and four logic-channels.
• AE4100
The 4100 series is ideal for visualising and monitoring grinding processes on grinding machines where the machine controls are not equipped with their own monitor. The use of acoustic emission systems enables the user to optimize the grinding and dressing process, to reduce air grinding and to monitor for collisions between grinding wheel and workpiece. The entire 4100 series is menu-controlled (in 5 languages) via the displays on an illuminated, monochrome LCD monitor. The electronics evaluate the data provided by highly sensitive acoustic emission sensors. One can save up to 31 envelopes and their related parameters.
The use of this system helps to optimize grinding and dressing processes and reduce the amount of air grinding. The device is controlled via the menu displayed on an illuminated, monochrome LCD monitor. Dynamic thresholds can be evaluated using the additional envelope monitoring module.
An additional envelope module inside the AE4100-1E monitors the process dynamically by taking measurements and evaluating the sensor’s output voltage over time. Any value that lies above or below the pre-defined envelope sends an error message to the machine controls.
The combined device AE4100-1P combines the functions of pre-balancing / Field balancing and process monitoring with each other. On AE4100-1P, a vibration sensor for monitoring the imbalance and up to four AE sensors can be connected.
• AE6000
Automated grinding or dressing processes must run safely and stably, and produce a consistent level of workpiece quality. Process monitoring on the basis of highly sensitive acoustic emission sensors combined with the AE6000 evalution unit is the ideal solution to improving process stability. This system can be used to reduce air grinding time, to detect first contact, to detect the first cut during touch dressing, dressing monitoring, grinding process monitoring and wheel damage or collision monitoring.
• DM6000
The DM6000 process monitoring module enables you to evaluate sensor-based and internal control data. The increased demands placed on the grinding process over the past few years have led to the introduction of new technologies. In order to make full use of a machine’s reserves at increasingly high cutting speeds, one must use the appropriate sensors to detect threshold values during the grinding and dressing processes. Should the measured data exceed the tolerances, corrective action can be taken before the process degenerates without intervention on the part of the machine operator. Internal control data, e.g. torque, is transferred via Profibus to the module where monitoring takes place. The data set for each monitoring strategy can be flexibly allocated to a signal source. AE/Crash, the voltage input and Profibus inputs are treated equally and can be used for envelope monitoring. When using digital drives, even sensorless process monitoring is possible with the aid of internal control data. Feedback to the controls is made via Profibus or static interface.
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